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Respected Contributor
Posts: 4,936
Registered: ‎07-02-2015

Study determines best fabrics for face masks

[ Edited ]

Homemade masks made of silk and cotton may boost protection: study

"There is a huge interest and need for homemade cloth masks but we found little data on how good various fabrics are as filters for masks," said senior author Supratik Guha, professor with the University of Chicago's Pritzker School of Molecular Engineering and a scientist at Argonne. "According to these results, it's possible to get very good filtering with commonly available fabrics, but the wearer only gets maximum protection if the fit is very close to your face."
 

COVID-19 is thought to spread mainly through respiratory droplets created when an infected person coughs, sneezes, speaks or breathes. Guha and his colleagues wanted to study the ability of common fabrics, alone or in combination, to filter out aerosols similar in size to respiratory droplets. So Guha—in regular times, a leading scientist in microelectronics and materials for quantum information—quickly rigged up an experimental setup with his colleagues to test combinations of fabrics that can be bought at fabric and retail stores.

 

The experiments took place in two plexiglass boxes connected by a tube. In one chamber, the team created a cloud of particles and blew them toward the tube, which was covered by different combinations of cloth. Mike Schmoldt and Greg Moss, environmental safety experts at Argonne who specialize in respirator testing and the effects of aerosol particles, used laboratory-grade scientific instruments to measured the number and size of particles in the chambers before and after passing through the fabric.

 

According to their results, one layer of a tightly woven cotton sheet, combined with two layers of polyester-based chiffon—a sheer fabric often used in evening gowns—filtered out the most aerosol particles (80% to 99%, depending on particle size). Substituting the chiffon with natural silk or a polyester-cotton flannel, or simply using a cotton quilt with cotton-polyester batting, produced similar results.

 

Though the study does not attempt to replicate real-world conditions, the findings are a useful guide. The researchers pointed out that tightly woven fabrics, such as cotton, can act as a mechanical barrier to particles; whereas fabrics that hold a static charge, like certain types of chiffon and natural silk, can serve as an electrostatic barrier. The electrostatic effect serves to suck in and hold the tiniest particles, which might otherwise slip through holes in the cotton. This is key to how N95 masks are constructed.

 

However, Guha added, even a small gap reduced the filtering efficiency of all masks by half or more, emphasizing the importance of a properly fitted mask.

 

Fabrics that did not do well included standard polyester and spandex with more open weave. In general, Guha said, fabric with tighter weaves—with fewer gaps between the strands of yarn—worked better.

"This is some of the first methodical data I've seen on homemade masks. It's very helpful to have some idea of how the different types of  fabric perform," said Emily Landon, executive medical director of infection prevention and control at the University of Chicago Medicine. "I was also pleasantly surprised by how effective some of the homemade masks can be in the right conditions."

 

Landon noted that the advice to wear homemade masks while out in public is intended primarily to protect others from your own respiratory droplets, and that universal adoption of this recommendation will go a long way to make everyone safer.

In that case, any mask is better than none.

 

The first author on the study was Abhiteja Konda with Argonne National Laboratory. The other authors were Argonne's Abhinav Prakash as well as Pritzker School of Molecular Engineering graduate student Gregory Grant. The team used the U.S. Department of Energy's Center for Nanoscale Materials user facility at Argonne National Laboratory.

 
Honored Contributor
Posts: 14,488
Registered: ‎04-18-2013

Re: Study determines best fabrics for face masks

I watched a video of one of those infrared tests on a news show to show the difference between wearing a mask and not.

 

I will continue to wear my mask while out and around others.  And all of mine are made of cotton.

Respected Contributor
Posts: 2,284
Registered: ‎04-03-2016

Re: Study determines best fabrics for face masks

Thank you for posting info.  I have been trying to purchase material on line but difficult to analyze tightness of weave.  And needless to say, fabric availability also limited. 

Respected Contributor
Posts: 3,226
Registered: ‎03-16-2010

Re: Study determines best fabrics for face masks

The very best masks are N95 and cost pennies.

Where are they?

Regular citizens should not have to be scrambling to figure out how to protect ourselves.

 

We all want to open up activities as usual but without adequate personal masks for those who chose to use them, it is not without risks.

 

Many new outlets are reporting a company in Fort Worth Tx offered to start up production of N95 masks. After over 2 months of back and forth (between Jan and March), they finally have plans to start manufacturing masks. Of course health care workers should get the masks first. But ordinary citizens should be able to access these masks also. 

Honored Contributor
Posts: 10,356
Registered: ‎03-09-2010

Re: Study determines best fabrics for face masks

@Twins Mom They say if you are going to make your own use a quilting cotton.  Most fabric websites do have the quilting fabrics broken out into their own category.

Honored Contributor
Posts: 19,102
Registered: ‎06-17-2015

Re: Study determines best fabrics for face masks

I also make masks for DH and me.  I use the tri-fold method with heavy yarn.  I like this method because you have ear loops, a way to tie across the back of your head and a way to tie across the bottom back of your head.

 

If anyone has a problem with glasses fogging up, fold a tissue in half and place it inside along where the mask fits over your nose.  I found it works-I need my glasses on at all times.  I think this tip has been mentioned before.

 

Although I'm not sure where to get chiffon or silk at this point.  I just use all cotton-either t-shirts and/or bandanas.

"" Compassion is a verb."-Thich Nhat Hanh
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Respected Contributor
Posts: 2,284
Registered: ‎04-03-2016

Re: Study determines best fabrics for face masks

@CelticCrafter 

I guess all quilting fabric same quality?  I am currently using two button down shirts that were monogrammed for the school staff.  Nice 100% cotton label and when I hold up to light little comes thru.  I have been able to make  several masks for our family.  Other scraps I have I don't know if they have some polyester.

Esteemed Contributor
Posts: 6,061
Registered: ‎03-20-2010

Re: Study determines best fabrics for face masks


@granddi wrote:

The very best masks are N95 and cost pennies.

Where are they?

Regular citizens should not have to be scrambling to figure out how to protect ourselves.

 

We all want to open up activities as usual but without adequate personal masks for those who chose to use them, it is not without risks.

 

Many new outlets are reporting a company in Fort Worth Tx offered to start up production of N95 masks. After over 2 months of back and forth (between Jan and March), they finally have plans to start manufacturing masks. Of course health care workers should get the masks first. But ordinary citizens should be able to access these masks also. 


If an N95 mask is important to you many construction supply companies have them in stock.

Someday, when scientists discover the center of the Universe....some people will be disappointed it is not them.
Honored Contributor
Posts: 8,602
Registered: ‎03-09-2010

Re: Study determines best fabrics for face masks

Speaking of tightly woven fabric I was going to make a mask from a piece of Kevlar material I have but discovered I couldn't breathe through it.

What is good for the goose today will also be good for the gander tomorrow.
Esteemed Contributor
Posts: 6,431
Registered: ‎07-10-2011

Re: Study determines best fabrics for face masks

For me, I use 100% cotton and I also heard that you should take the material outside and if you can see through it, don´t use it. With cotton material, I use two ply with the inside, turn on the wrong side so that the person would be be able to tell which side goes  to their face.